Many
automotive part and assembly manufacturers require permanent identification.
They often need the identification code to withstand oil, gasoline, solvents,
corrosion, abrasion, as well as painting and finishing operations. Indenting
is considered to be the most permanent method for identification, since
the mark can only be removed by destroying the surface of the product.
The following
is a list of several reasons for permanent identification in the automotive
parts industry and some typical applications:
Instructional
Identification
Manufacturer
& Product Identification
Date
Coding
Traceability
Operational Marking
Instructional
Identification
Many
products are marked to show instruction information. This information
may refer to how the product is installed, product and capacity ratings,
specifications, or safety regulations.
Manufacturer
& Product Identification
To ensure correct replacement parts, a mechanic
or service person would rely upon the marking showing the manufacturer
and part number. In most instances, this information is dictated and specified
by the automotive manufacturer. A specification is provided to the part
manufacturer showing the where, how and what the part number identification
will be.
For most critical
parts, this will be indented if the product is metal or molded if the
product is plastic. In either case, this marking is considered permanent.
Part number identification will appear on virtually every part assembly
in the automobile, such as brackets, door frames, starters, transmission
parts, water pumps, drive shafts and spark plugs.
For aftermarket
parts, they will also have to include their own part numbers for these
replacement parts.
Some manufacturers
make an original equipment part, their own aftermarket
brand. It is important for this manufacturer to have either interchangeable
marking die tooling or a versatile marking machine. Matthews provides
both solutions.
Date
Coding
Date codes are a good way to track any changes
in materials or manufacturing processes, should the need arise to study
this information at a later time.
Many
manufacturers offer a warranty on their replacement auto parts. Most manufactured
assemblies for the automobile require permanent date code marking. There
are two commonly used formats for date codes: "month, day, year"
and "a year plus Julian". To
apply date codes to higher production items, a manufacturer may use a
stamping machine, programmable stylus marker, or a laser system.
Machine
identification provides a consistent marking depth and registration when
compared to hand marking. In the case of a stamping or a roll-marking
machine, steel type is placed into holder and changed on a daily basis.
The number of characters, as well as size of characters, may be limited
based on the marking force of the machine or lens intensity in a laser.
Traceability
True traceability is the newest and most demanding
product identification requirement being made by the automotive industry.

One system
of traceability is the use of a serial number. It is used to treat every
part as unique, so it can be traced.
Time
traceability usually requires a computer-controlled marking system. Ink-jet and Laser should be considered for this application,
depending on the finishing operations of the part.
Operational
Marking
Operational marking is used as a form of internal
quality control process. Typically, this involves a color-coded mark that
distinguishes very similar parts or indicates that a certain operation
has been performed.

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